This commit is contained in:
jens 2026-02-06 16:49:21 +01:00
commit bd09b9d570
3 changed files with 445 additions and 0 deletions

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.vscode/extensions.json vendored Normal file
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{
// See http://go.microsoft.com/fwlink/?LinkId=827846
// for the documentation about the extensions.json format
"recommendations": [
"platformio.platformio-ide"
],
"unwantedRecommendations": [
"ms-vscode.cpptools-extension-pack"
]
}

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platformio.ini Normal file
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; PlatformIO Project Configuration File
;
; Build options: build flags, source filter
; Upload options: custom upload port, speed and extra flags
; Library options: dependencies, extra library storages
; Advanced options: extra scripting
;
; Please visit documentation for the other options and examples
; https://docs.platformio.org/page/projectconf.html
[env:esp32dev]
platform = espressif32
board = esp32dev
framework = arduino
# Libraries hier eintragen:
lib_deps =
knolleary/PubSubClient @ ^2.8
arduino-libraries/NTPClient @ ^3.2.1
bblanchon/ArduinoJson @ ^6.21.3
# SERIAL MONITOR EINSTELLUNGEN:
monitor_speed = 115200 # Baudrate
monitor_port = COM9 # Port festlegen
monitor_filters = # Filter aktivieren
colorize # Farbige Ausgabe
esp32_exception_decoder # ESP32 Fehler dekodieren
log2file # In Datei speichern
time # Zeitstempel
default # Standardfilter
monitor_rts = 0 # RTS deaktivieren
monitor_dtr = 0 # DTR deaktivieren
monitor_echo = yes # Eingaben anzeigen
monitor_raw = no # Raw-Mode
monitor_encoding = utf8 # Encoding
monitor_rx_timeout = 3 # Timeout in Sekunden

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src/main.cpp Normal file
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#include <WiFi.h>
#include <PubSubClient.h>
#include <NTPClient.h>
#include <WiFiUdp.h>
#include <ArduinoJson.h>
#include <EEPROM.h>
#include <esp_task_wdt.h>
// =================== HARDWARE KONFIGURATION ===================
// WICHTIG: Dein KY-025 ist INVERTIERT (HIGH bei Magnet, LOW ohne Magnet)
#define REED_PIN 4 // GPIO4 (funktioniert gut mit Pullup)
const float PULSES_PER_M3 = 100.0; // Anpassen: Wie viele Impulse pro m³?
// =================== NETZWERK KONFIGURATION ===================
const char* SSID = "pipanet";
const char* PASS = "passatvr6";
// =================== MQTT KONFIGURATION ===================
const char* MQTT_SERVER = "192.168.2.173";
const char* STATE_TOPIC = "homeassistant/sensor/gaszahler/state";
const char* COMMAND_TOPIC = "homeassistant/sensor/gaszahler/set";
const char* CONFIG_TOPIC = "homeassistant/sensor/gaszahler/config";
const char* AVAILABILITY_TOPIC = "homeassistant/sensor/gaszahler/status";
// =================== GLOBALE VARIABLEN ===================
// volatile für Interrupt-Sicherheit
volatile unsigned long totalPulses = 0;
volatile unsigned long dailyPulses = 0;
volatile bool lastReedState = false;
volatile unsigned long lastPulseTime = 0;
volatile bool pulseFlag = false; // Für sichere Hauptschleife-Verarbeitung
const unsigned long DEBOUNCE_MS = 50; // Entprellzeit
const unsigned long MIN_PULSE_GAP = 100; // Minimaler Impulsabstand (ms)
const int EEPROM_SIZE = 128;
// =================== OBJEKTE ===================
WiFiUDP ntpUDP;
NTPClient timeClient(ntpUDP, "pool.ntp.org", 3600, 60000); // UTC+1, Update alle 60s
WiFiClient wifiClient;
PubSubClient mqtt(wifiClient);
// =================== EEPROM FUNKTIONEN ===================
void saveToEEPROM() {
EEPROM.begin(EEPROM_SIZE);
// Magic Number zum Erkennen von gültigen Daten
EEPROM.put(0, 0xABCD1234);
// Daten speichern
EEPROM.put(4, totalPulses);
EEPROM.put(8, dailyPulses);
// CRC-Prüfsumme
uint32_t crc = totalPulses ^ dailyPulses ^ 0x55AA55AA;
EEPROM.put(12, crc);
EEPROM.commit();
EEPROM.end();
Serial.printf("EEPROM gespeichert: Total=%lu, Daily=%lu\n", totalPulses, dailyPulses);
}
void loadFromEEPROM() {
EEPROM.begin(EEPROM_SIZE);
// Magic Number prüfen
uint32_t magic;
EEPROM.get(0, magic);
if (magic == 0xABCD1234) {
// Daten laden
EEPROM.get(4, totalPulses);
EEPROM.get(8, dailyPulses);
// CRC prüfen
uint32_t storedCRC, calculatedCRC;
EEPROM.get(12, storedCRC);
calculatedCRC = totalPulses ^ dailyPulses ^ 0x55AA55AA;
if (storedCRC == calculatedCRC) {
Serial.printf("EEPROM geladen: Total=%lu (%.2f m³), Daily=%lu (%.2f m³)\n",
totalPulses, totalPulses / PULSES_PER_M3,
dailyPulses, dailyPulses / PULSES_PER_M3);
} else {
Serial.println("EEPROM CRC Fehler - Reset auf 0");
totalPulses = 0;
dailyPulses = 0;
}
} else {
Serial.println("Keine gültigen EEPROM-Daten gefunden");
totalPulses = 0;
dailyPulses = 0;
}
EEPROM.end();
}
// =================== INTERRUPT HANDLER ===================
void IRAM_ATTR handleReedInterrupt() {
unsigned long now = millis();
// Hardware-Entprellung und Mindestabstand
if (now - lastPulseTime < MIN_PULSE_GAP) {
return; // Zu schnelle Impulse ignorieren
}
bool currentState = digitalRead(REED_PIN);
// WICHTIG: Dein Sensor ist INVERTIERT!
// HIGH = Magnet vorhanden (Zähler im Ruhezustand)
// LOW = Magnet weg (Zähler bewegt sich -> Impuls)
if (currentState == LOW && lastReedState == HIGH) {
// Flanke von HIGH nach LOW = Magnet wurde entfernt = Zähler bewegt sich
pulseFlag = true; // Für Hauptschleife
lastPulseTime = now;
}
lastReedState = currentState;
}
// =================== MQTT FUNKTIONEN ===================
void sendHAConfig() {
StaticJsonDocument<512> config;
// Gerätekonfiguration
JsonObject device = config.createNestedObject("device");
device["identifiers"][0] = String("gasmeter_") + String((uint32_t)ESP.getEfuseMac(), HEX);
device["name"] = "Gas Zähler";
device["manufacturer"] = "DIY";
device["model"] = "ESP32 + KY-025";
device["sw_version"] = "2.0";
// Totale Gasmenge
config["name"] = "Gas Verbrauch Total";
config["unique_id"] = String("gasmeter_total_") + String((uint32_t)ESP.getEfuseMac(), HEX);
config["state_topic"] = STATE_TOPIC;
config["unit_of_meas"] = "";
config["device_class"] = "gas";
config["state_class"] = "total_increasing";
config["value_template"] = "{{ value_json.total_m3 }}";
config["availability_topic"] = AVAILABILITY_TOPIC;
config["payload_available"] = "online";
config["payload_not_available"] = "offline";
config["json_attributes_topic"] = STATE_TOPIC;
char buffer[512];
serializeJson(config, buffer);
mqtt.publish(CONFIG_TOPIC, buffer, true);
Serial.println("Home Assistant Config gesendet");
}
void sendMQTTData() {
StaticJsonDocument<256> doc;
// Berechnungen
float total_m3 = totalPulses / PULSES_PER_M3;
float daily_m3 = dailyPulses / PULSES_PER_M3;
float hourly_m3 = daily_m3 / 24.0; // Vereinfachte Annahme
// Hauptwerte
doc["total_m3"] = total_m3;
doc["daily_m3"] = daily_m3;
doc["hourly_m3"] = hourly_m3;
doc["total_pulses"] = totalPulses;
// Zusätzliche Info
doc["pulses_per_m3"] = PULSES_PER_M3;
doc["timestamp"] = timeClient.getFormattedTime();
doc["uptime"] = millis() / 1000;
doc["rssi"] = WiFi.RSSI();
char output[256];
serializeJson(doc, output);
if (mqtt.publish(STATE_TOPIC, output, true)) {
Serial.printf("MQTT gesendet: %.3f m³ total, %.3f m³ heute\n", total_m3, daily_m3);
} else {
Serial.println("MQTT Sendefehler!");
}
}
void mqttCallback(char* topic, byte* payload, unsigned int length) {
char message[length + 1];
memcpy(message, payload, length);
message[length] = '\0';
Serial.printf("MQTT Callback: Topic=%s, Message=%s\n", topic, message);
if (String(topic) == COMMAND_TOPIC) {
if (strcmp(message, "reset_total") == 0) {
totalPulses = 0;
saveToEEPROM();
Serial.println("Totalzähler zurückgesetzt");
}
else if (strcmp(message, "reset_daily") == 0) {
dailyPulses = 0;
saveToEEPROM();
Serial.println("Tageszähler zurückgesetzt");
}
else if (strcmp(message, "restart") == 0) {
Serial.println("Neustart via MQTT...");
ESP.restart();
}
// Sofortige Bestätigung senden
sendMQTTData();
}
}
void reconnectMQTT() {
static unsigned long lastAttempt = 0;
if (!mqtt.connected()) {
if (millis() - lastAttempt > 5000) {
Serial.print("Verbinde mit MQTT...");
// Client ID mit MAC-Adresse für Eindeutigkeit
String clientId = "GasMeter-" + String((uint32_t)ESP.getEfuseMac(), HEX);
if (mqtt.connect(clientId.c_str(), AVAILABILITY_TOPIC, 1, true, "offline")) {
Serial.println("verbunden!");
// Verfügbarkeit melden
mqtt.publish(AVAILABILITY_TOPIC, "online", true);
// Topics abonnieren
mqtt.subscribe(COMMAND_TOPIC);
// Config an HA senden
sendHAConfig();
// Sofort Daten senden
sendMQTTData();
} else {
Serial.printf("fehlgeschlagen, rc=%d\n", mqtt.state());
}
lastAttempt = millis();
}
}
}
// =================== TAGESRESET ===================
void checkDailyReset() {
static int lastDay = -1;
timeClient.update();
int currentDay = timeClient.getDay();
if (lastDay != -1 && currentDay != lastDay) {
Serial.println("Neuer Tag - Tageszähler wird zurückgesetzt");
dailyPulses = 0;
saveToEEPROM();
// Sofort MQTT Update
if (mqtt.connected()) {
sendMQTTData();
}
}
lastDay = currentDay;
}
// =================== WATCHDOG & ÜBERWACHUNG ===================
void setupWatchdog() {
// Task Watchdog für Hauptschleife (5 Sekunden)
esp_task_wdt_init(5, true);
esp_task_wdt_add(NULL);
}
// =================== SETUP ===================
void setup() {
Serial.begin(115200);
delay(1000);
Serial.println("\n=================================");
Serial.println(" ESP32 Gaszähler v2.0");
Serial.println("=================================");
Serial.printf("Chip-ID: %08X\n", (uint32_t)ESP.getEfuseMac());
Serial.printf("Free Heap: %d bytes\n", ESP.getFreeHeap());
// EEPROM Daten laden
loadFromEEPROM();
// Reed-Sensor initialisieren
pinMode(REED_PIN, INPUT_PULLUP);
// Initialen Zustand lesen (INVERTIERT!)
lastReedState = digitalRead(REED_PIN);
Serial.printf("Startzustand Reed-Pin: %s\n",
lastReedState ? "HIGH (Magnet vorhanden)" : "LOW (kein Magnet)");
// Interrupt konfigurieren
attachInterrupt(digitalPinToInterrupt(REED_PIN), handleReedInterrupt, CHANGE);
Serial.println("Interrupt aktiviert (CHANGE)");
// WiFi verbinden
Serial.print("Verbinde mit WiFi");
WiFi.begin(SSID, PASS);
WiFi.setSleep(false); // Bessere Stabilität
unsigned long wifiTimeout = millis() + 30000;
while (WiFi.status() != WL_CONNECTED && millis() < wifiTimeout) {
delay(500);
Serial.print(".");
}
if (WiFi.status() == WL_CONNECTED) {
Serial.println("\nWiFi verbunden!");
Serial.printf("IP: %s, RSSI: %d dBm\n",
WiFi.localIP().toString().c_str(), WiFi.RSSI());
} else {
Serial.println("\nWiFi Fehler - im Offline-Modus");
}
// NTP Client
timeClient.begin();
timeClient.update();
Serial.printf("NTP Zeit: %s\n", timeClient.getFormattedTime().c_str());
// MQTT Client
mqtt.setServer(MQTT_SERVER, 1883);
mqtt.setCallback(mqttCallback);
mqtt.setBufferSize(512);
mqtt.setKeepAlive(30);
// Watchdog
setupWatchdog();
Serial.println("Setup abgeschlossen!");
Serial.println("=================================\n");
}
// =================== HAUPTLOOP ===================
void loop() {
static unsigned long lastMQTTSend = 0;
static unsigned long lastSerialOutput = 0;
static unsigned long lastStateCheck = 0;
// Watchdog füttern
esp_task_wdt_reset();
// Impulse in Hauptschleife verarbeiten (thread-sicher)
if (pulseFlag) {
// Warte kurze Zeit für Stabilität
delay(1);
// Nochmal prüfen (Entprellung)
if (digitalRead(REED_PIN) == LOW) {
totalPulses++;
dailyPulses++;
Serial.printf("[IMPULS] Total: %lu (%.3f m³), Heute: %lu (%.3f m³)\n",
totalPulses, totalPulses / PULSES_PER_M3,
dailyPulses, dailyPulses / PULSES_PER_M3);
// Bei jedem Impuls speichern (für maximale Datenintegrität)
saveToEEPROM();
// Sofort MQTT Update bei aktivem Impuls
if (mqtt.connected() && (millis() - lastMQTTSend > 1000)) {
sendMQTTData();
lastMQTTSend = millis();
}
}
pulseFlag = false;
}
// Netzwerk Updates
if (WiFi.status() == WL_CONNECTED) {
timeClient.update();
mqtt.loop();
reconnectMQTT();
checkDailyReset();
}
// Regelmäßiges MQTT Update (alle 30 Sekunden)
if (mqtt.connected() && (millis() - lastMQTTSend > 30000)) {
sendMQTTData();
lastMQTTSend = millis();
}
// Serieller Status (alle 60 Sekunden)
if (millis() - lastSerialOutput > 60000) {
Serial.printf("[STATUS] Heap: %d, Uptime: %lu s, RSSI: %d dBm\n",
ESP.getFreeHeap(), millis() / 1000, WiFi.RSSI());
lastSerialOutput = millis();
}
// Reed-Pin Status prüfen (Debug, alle 10s)
if (millis() - lastStateCheck > 10000) {
bool currentState = digitalRead(REED_PIN);
Serial.printf("[SENSOR] Pin: %s\n",
currentState ? "HIGH (Magnet da)" : "LOW (Magnet weg)");
lastStateCheck = millis();
}
delay(10); // Kleine Pause für Stabilität
}